Britton Electronics & Automation Inc.
Expert Design, Automation Programming & System Integration

Vibration Monitoring & Predictive Maintenance

Britton Electronics & Automation provides vibration monitoring and predictive maintenance solutions for pumps, motors, gearboxes, blowers, conveyors, and other critical rotating equipment. By combining TDK SensEI™ condition monitoring technology with BEA integration experience, we help facilities detect problems before they become failures.

Instead of relying only on scheduled maintenance or reacting after equipment breaks, predictive monitoring gives operators real equipment health data that can be used to plan maintenance, reduce downtime, and protect critical assets.

✓ Vibration Monitoring & Equipment Health

Unplanned equipment failure can interrupt production, damage connected equipment, increase repair costs, and create avoidable safety risks. Vibration monitoring helps identify developing mechanical issues early, giving maintenance teams time to respond before a failure occurs.

TDK SensEI combines wireless vibration and temperature sensors with AI-driven analytics to continuously monitor equipment health. BEA applies that technology as part of a practical industrial solution, helping customers determine what to monitor, where sensors should be installed, how alerts should be configured, and how the data can support real maintenance decisions.

This provides more than raw vibration data. It creates an actionable system for detecting bearing wear, imbalance, misalignment, looseness, and other common problems in rotating equipment.

Early Problem Detection

Identify developing vibration issues before they become unplanned failures, emergency repairs, or production interruptions.

Condition-Based Maintenance

Plan maintenance based on actual equipment condition instead of fixed schedules or guesswork.

Critical Asset Protection

Monitor pumps, motors, gearboxes, fans, blowers, and process-critical equipment where failure has the greatest impact.

Highlights: Wireless sensors • Vibration monitoring • Temperature monitoring • AI-based anomaly detection • Predictive maintenance • Critical equipment protection

✓ Powered by TDK SensEI™

TDK SensEI provides an intelligent condition monitoring platform that uses wireless sensors, edge processing, machine learning, and cloud-based analytics to detect abnormal vibration patterns in industrial equipment.

Sensors are installed directly on equipment and begin collecting vibration and temperature data. The system establishes a baseline during normal operation, then continuously evaluates incoming data against that baseline to detect changes in equipment behavior.

Wireless Deployment

Monitor equipment without extensive wiring, manual data collection routes, or disruption to existing operations.

AI Anomaly Detection

Machine learning identifies abnormal vibration signatures and changes from normal operating baselines.

Scalable Monitoring

Deploy on a single critical asset or expand across pumps, motors, gearboxes, blowers, conveyors, and full facilities.

Platform capabilities: Wireless vibration sensors • Edge processing • Cloud analytics • Baseline learning • Alerting • Scalable asset monitoring

✓ From Reactive Maintenance to Predictive Insight

TDK SensEI equipment monitoring example

Traditional maintenance reacts after equipment fails. Preventive maintenance estimates when equipment might need service. Predictive maintenance uses actual equipment health data to help determine when action is needed.

BEA helps customers identify high-risk assets, deploy sensors strategically, establish baseline conditions, configure alerts, and support long-term use of the system. When appropriate, equipment health information can also be incorporated into SCADA, reporting, or operator notification workflows.

The goal is simple: reduce unplanned downtime, protect critical equipment, and give maintenance teams better information before failure conditions develop.

Asset Evaluation

Identify pumps, motors, gearboxes, blowers, fans, and process equipment where failure would create the greatest impact.

System Deployment

Install sensors, establish baselines, configure alerts, and organize equipment health data for practical maintenance use.

Ongoing Support

Support system expansion, alert refinement, reporting, SCADA coordination, and continued optimization over time.

Applications: Pumps • Motors • Gearboxes • Fans • Blowers • Conveyors • Booster systems • Water and wastewater facilities • Process-critical machinery

Ready to reduce unplanned equipment failures?

Whether you need to monitor one critical pump or develop a predictive maintenance strategy across your facility, Britton Electronics & Automation can help deploy vibration monitoring that provides useful, actionable equipment health data.

309-353-5376
Predictive maintenance solutions